Job Description

Abbott is a global healthcare leader that helps people live more fully at all stages of life. Our portfolio of life-changing technologies spans the spectrum of healthcare, with leading businesses and products in diagnostics, medical devices, nutritionals and branded generic medicines. Our 115,000 colleagues serve people in more than 160 countries.

Principal Molding Engineer

About Abbott

Abbott is a global healthcare leader, creating breakthrough science to improve people\xe2\x80\x99s health. We\xe2\x80\x99re always looking towards the future, anticipating changes in medical science and technology.

Working at Abbott

At Abbott, you can do work that matters, grow, and learn, care for yourself and family, be your true self and live a full life. You\xe2\x80\x99ll also have access to:

Career development with an international company where you can grow the career you dream of.

Free medical coverage for employees* via the Health Investment Plan (HIP) PPO

An excellent retirement savings plan with high employer contribution

Tuition reimbursement, the student debt program and education benefit - an affordable and convenient path to getting a bachelor\xe2\x80\x99s degree.

A company recognized as a great place to work in dozens of countries around the world and named one of the most admired companies in the world by Fortune.

A company that is recognized as one of the best big companies to work for as well as a best place to work for diversity, working mothers, female executives, and scientists.

The Opportunity

This position works out of our Lake Forest, IL location in the Core Lab Division. Our diagnostic solutions are used in hospitals, laboratories, and clinics around the globe. The crucial information derived from our tests, instruments and informatics systems are often the first step in patient care decision making for hundreds of health conditions from heart attacks to blood disorders to infectious diseases and cancers.

As the Principal Molding Engineer, you\xe2\x80\x99ll will be responsible for the molding activities to attain strategic engineering objectives for the Core Lab Division along with ensuring compliance with safety regulations, policies, and procedures. An engineering professional who, working with little or no supervision, applies scientific knowledge, engineering knowledge, mathematics and ingenuity to complete assignments related to molded and assembled consumables. Manages multiple, often concurrent, projects and meets department deadlines. The Principal Molding Engineer is responsible for the implementation and ongoing support of molded plastic parts and will serve as a subject matter expert in the field of mold design and process within the regional engineering team. Manage molded commodities over life cycle including tactical and strategic activities to support ongoing business such as product, process, quality, and cost improvement initiatives, supplier, and resin changes, obsolescence. Troubleshoot molding issues in conjunction with supplier and lead/support internal investigations as needed. Work closely with molding suppliers to ensure reliable supply of parts. Perform capacity analysis for molds, presses and assembly automation and make recommendations for future investment.

What You\xe2\x80\x99ll Work On

Responsible for utilizing and working within the Quality System in order to maintain effectiveness of the system.

Concurrent management of multiple projects.

Development of cost estimates for capital and expense.

Regularly interact with molding suppliers to meet quality and cost objectives.

Lead the mold design activities in coordination with mold suppliers, Factory Acceptance Testing (FAT) and validation of molding manufacturing cells in accordance with division engineering best practices and procedures

Drive Design for Manufacture and Assembly (DFMA) for assigned projects

Create and maintain project schedules, oversee cross-functional team activities to achieve program objectives - Transfer of molds to new suppliers, startup of new suppliers.

Maintain project controls and reporting for cost scope and schedule; develop execution strategy including procurement support; balance multiple demands within assignment, e.g., execute contingency plans to recover from schedule slippage or financial overruns

Interface frequently with inter-organization and outside customer contacts. Represent the organization in providing solutions to difficult technical issues associated with projects

Have awareness of the potential consequences (defects & failure modes) of design changes to established processes

Act as the subject matter expert for injection mold design reviews and development of an entire molding manufacturing cell with low and high cavitation molds

Participate in cross-functional teams to investigate and resolve molding issues.

Specify all molding cell equipment from mold, molding machines, EoAT, machine side automation, etc. including process design and development, tooling/automation design, procurement, and qualification plan.

Full understanding and development of the relationship between molding key process input variables (KPIVs) and key process output variables (KPOVs) for plastic components throughout the value stream

Drive Factory Acceptance Testing (FAT) at equipment manufacturers per ADD equipment URS and mold build standards.

Write specifications, design verification/validation protocols and report.

Provide technical process support to other engineers within the group and mentor and develop junior team members.

Read, challenge, develop and maintain a working knowledge of Quality Procedures and Work Instructions and apply knowledge to support completion of mold qualification.

Lead new mold testing and sampling, DOEs, material sampling, engineering changes, etc.

Internal lead for supplier driven changes impacting molding equipment

Capacity planning in alignment with long term plan and short-term changes in demand

Will work regularly with operations, supply chain, quality and various suppliers and perform capacity analysis for molds, injection molding machines, and makes recommendations for future investment.

Manage measurement system analysis, design control and execution of equipment selection, process development, validation, FMEA and Design of Experiments (DOEs).

Required Qualifications

Bachelor\xe2\x80\x99s Degree in Engineering or technical disciplining desired, or equivalent experience plus demonstrated competence

5+ years technical work experience with 3+ years of plastic injection and/or blow molding design and process support experience, preferably in the medical device industry.

Knowledge of plastics processes, resins, tooling required.

Preferred Qualifications

Bachelor\xe2\x80\x99s Degree in Engineering in a technical discipline such as Plastics Engineering, Mechanical Engineering, Industrial Engineering, etc.

Knowledge of mold making and design fundamentals, molding process development, plastic resin behavior and required tooling/equipment.

5+ years technical work experience with 3+ years of plastic injection and/or blow molding design and process support experience

Knowledge of plastics processes, resins, tooling required.

8+ years of experience in a molding engineering position preferably in the diagnostics or medical device industry.

Knowledge of FDA QSR\'s and ISO requirements preferred.

Knowledge of PFMEA and DFMEA

Knowledge of Abbott\xe2\x80\x99s internal Design Plan process.

Working knowledge of MS Office products including MS Word and advanced MS Excel and PowerPoint capability

Must have proven ability to participate in team atmosphere, exhibit and create a sense of urgency and maintain effective working relationships with peers, customers, and vendors.

• Participants who complete a short wellness assessment qualify for FREE coverage in our HIP PPO medical plan. Free coverage applies in the next calendar year.

Learn more about our health and wellness benefits, which provide the security to help you and your family live full lives:

Follow your career aspirations to Abbott for diverse opportunities with a company that can help you build your future and live your best life. Abbott is an Equal Opportunity Employer, committed to employee diversity.

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