The production scheduling process is designed to ensure that adequate resources are available and planned to comply with required Service Levels/On Time Delivery. The Production Scheduler (PS) controls the anticipated build schedule using the tools of Finite Production Planning, Planning Bills of Material, Routings, and Firm Planned Orders to validate plans and communicate the production schedule. The PS must possess detailed knowledge of all the materials and processes that contribute to manufacture and distribution of the products to be scheduled. The PS must also be capable of developing a working line of communication with people from all areas and all levels of the organization that influence or are affected by the production schedule.
Essential Duties and Responsibilities:
Responsible for the planning and scheduling of production based on business demand, customer orders, and forecast
Develop a production schedule that meets the on-time delivery goals of the business; analyze and identify risks associated with the production plan and proactively address these risks
Revise production schedules when required due to design changes, labor or material shortages, backlogs or other interruptions
Creates and reviews production schedule, forecast and customer orders, establishing a working sequence of each item and prioritizes each to ensure complete and on time shipment according to target inventory and/or customer service levels
Leads production planning meetings with cross functional teams of the plant to establish priorities and share information on schedule and items coming up such as new product activities and other events of note
Develop and revise schedules to comply with manufacturing constraints and guidelines. Schedules should optimize customer service while also taking into consideration staffing, changeovers and OEE/SAE optimization, and materials
Plans and coordinates the STO Stock Transfer Orders of raw materials, components, packaging and finished goods between plant locations and maintains appropriate inventory balances to support production and order fulfillment
Create and assemble work orders packets based upon the production schedule
Evaluate and adjust production schedule and work center capacity load hours in order to maintain customer delivery requirements
Assist in the development and documentation of the production scheduling procedures
Work and confer with all necessary departments to exchange pertinent information to ensure customer quality requirements and on time delivery is being met, as well as to proactively address issues
Establishes and communicates production priorities
Confers with department supervisors/checks production status to determine progress of assigned production and schedule adherence (SA). Strive to meet 100% (+/-) 5% SA and complete SA daily
Works with R&D, engineering, and sales to schedule new product production activities
Collaborate with scheduling team to establish priorities through all work centers, external manufacturing (including sister plants), and quality processes
Interface daily with site operations
Ensure coordination with operations to execute production plan on a daily, weekly and monthly basis
Maintain knowledge and compliance with company operating procedures, ISO, FDA, & regulatory guidelines
Coordinate between functional areas within the plant to ensure a smooth flow of product and work is being supplied to each area to ensure on time completion of production schedules
Coordinate and communicate necessary production schedule changes between Operations and Maintenance to insure most efficient scheduling of trials, downtime for maintenance and/or engineering, installations, and changeovers
Review customer orders and provide delivery dates, along with details on any delays
Processing of engineering changes which includes verifying that new revisions are entered in ERP, disposition of inventory, and notifying purchasing if vendor purchase orders are impacted
Provide support for ERP upgrades, add-ons, and/or (new) go-live for the US and other countries, participating in any testing and training required
Provide timely awareness and solutions as demand exceeds capacity and keep management informed of projected overtime requirements to meet the demand
Expedites operations that delay schedules and alters schedules to meet unforeseen conditions. Adjusts schedules to meet emergencies caused by downtime, increased production demands, or material and/or manpower shortages
Maintain inventories within coverage profiles and/or targets to provide best possible customer service
Perform material requirement planning to create work orders to full customer orders
Ensure material is available to attain the schedules and address any issues that may prevent schedule attainment
Submits weekly overtime (OT) requests by machine/work center for approval
Ability to identify issues and develop option based solutions
Support monthly supply review details for the Sales & Operations Planning (S&OP) process
Analyzes production specifications and plant capacity data and determine production processes, raw material/component requirements, and quantity to reduce/optimize set ups and change overs
Other reports and projects as requested by management
Support other plants as needed, especially to provide PTO back up support
Supports product safety, quality and legality
Other duties and responsibilities as assigned
Prepare special production studies, evaluations, and analyses, as directed by the planning manager or logistics manager for the purposes of strategy planning and other analytical studies
Display a high degree of initiative and participation within the area towards meeting the area objectives
Continues to improve skills in area and update technical expertise
All other duties as assigned
Knowledge, Skills & Competencies:
Experience
:
3-5 years of Production Planning and Materials Coordination experience, including: demand capacity analysis, production planning, purchasing, expediting, and/or inventory control in a manufacturing environment
Strong customer service skills
Superior communication skills both verbally and written
Excellent math skills
Experience in MRP systems, with preference for experience with Made to Manage (current ERP)
Action oriented
Drive for results
Integrity and trust with strong work ethic
Strong organization skills
Detail oriented
Strong time management and prioritization skills
Problem solving and troubleshooting skills
Inventory management, including ERP inventory control, cycle counting, and reconciliation
Proficient in MS Excel, including advanced spreadsheet creation and manipulation
Organized and prompt, both with scheduled needs and response to issues
Experience in an ISO & FDA environment preferred
Ability to communicate effectively in multi-discipline, cross cultural environment and levels of organization
Ability to work in a team environment, as well as, autonomously
Capable of handling stressful situations and manage conflict
Possess personal qualities of integrity, credibility, and commitment to corporate mission
Ability to read and comprehend complex instructions
Basic knowledge and understanding of blue prints
Maintain sense of urgency and ability to prioritize work
Computer literate in various software applications (i.e. Microsoft Office)